Space efficient lavatory module for commercial aircraft

ABSTRACT

A space efficient lavatory module for commercial aircraft includes an aft facing concave wall recess that provides a greater distance from an upper, forward facing portion of a cabin structure, such as an aircraft passenger seat to avoid having a passenger&#39;s head impact the aft facing lavatory or enclosure wall in a sudden aircraft deceleration. The aft facing concave wall recess also provides space for mounting of a protective cushion, in order to reduce a passenger&#39;s risk of head trauma in a sudden deceleration, as well as other items, such as a video monitor, a bassinet or infant bed, without inhibiting passenger movement

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 15/479,677, filed Apr. 5, 2017, which is continuation of U.S. application Ser. No. 14/717,945, filed May 20, 2015, which is a divisional of application Ser. No. 13/551,397, filed Jul. 17, 2012 (now U.S. Pat. No. 9,038,946, issued May 26, 2015), which is a continuation-in-part of application Ser. No. 13/089,063, filed Apr. 18, 2011 (now U.S. Pat. No. 8,590,838, issued Nov. 26, 2013), which claims the benefit of and priority to Provisional Application No. 61/326,198, filed Apr. 20, 2010, and Provisional Application No. 61/346,835, filed May 20, 2010. All above identified applications are hereby incorporated by reference in their entireties.

BACKGROUND

The present invention relates generally to aircraft enclosures, and more particularly relates to an aircraft cabin enclosure, such as a lavatory, an aircraft closet, or an aircraft galley, for example, including an aircraft cabin structure having an aft portion that can rapidly move in a forward direction towards an adjacent aft facing wall of an enclosure or lavatory in a sudden aircraft deceleration.

Aircraft lavatories, closets and other full height enclosures commonly have forward walls that are flat in a vertical plane. Structures such as passenger seats installed forward of such aircraft lavatories, closets and similar full height enclosures often have shapes that are contoured in the vertical plane. The juxtaposition of these flat walled enclosures and contoured structures renders significant volumes unusable to both the function of the flat walled lavatory or enclosure and the function of the contoured seat or other structure. Additionally, due to the lack of a provision for structural load sharing, conventional aircraft lavatories require a gap between the lavatory enclosures and adjacent structures, resulting in a further inefficiency in the use of space.

Aircraft bulkheads, typically separating passenger cabin areas or classes of passenger service, are in common use, and typically have a contour permitting passengers seated behind the bulkhead to extend their feet modestly under the premium seats immediately forward of the bulkhead. These provide a comfort advantage to passengers seated behind the bulkhead, but provide no increased efficiency in the use of space, in that they do not enable the seats fore and aft of the bulkhead to be placed more closely together. Short, floor-mounted stowage boxes, typically no taller than the bottom cushion of a passenger seat, are often positioned between the flat wall of current lavatories or other enclosures and passenger seats. These provide no improvement to the utility or spatial efficiency of the lavatory or other enclosure. While they do provide some useful stowage for miscellaneous items, they do not provide sufficient additional stowage to provide more space for passenger seating.

It would be desirable to provide an aircraft lavatory or other enclosure that can reduce or eliminate the gaps and volumes of space previously required between lavatory enclosures and adjacent aircraft cabin structures to allow an adjacent aircraft cabin structure such as passenger seating installed forward of the lavatory or other enclosure to be installed further aft, providing more space forward of the lavatory or enclosure for passenger seating or other features than has been possible in the prior art. Alternatively, the present invention can provide a more spacious lavatory or other enclosure with no need to move adjacent seats or other aircraft cabin structures forward.

It would also be desirable to provide an aircraft lavatory or other enclosure with a wall to bear loads from an adjacent passenger seating or other aircraft cabin structure, permitting elimination of a required gap between the lavatory or other enclosure and the adjacent passenger seating or other aircraft cabin structure, making more space available for other uses. In addition, enabling a lavatory or other enclosure to bear loads from an adjacent aircraft cabin structure can reduce the combined weight of the lavatory or other enclosure and the adjacent aircraft cabin structure.

It also would be desirable to provide an aircraft lavatory or other enclosure that can reduce or eliminate the gaps and volumes of space previously required between lavatory enclosures and adjacent aircraft cabin structures, to allow the installation of an increased number of passenger seats, to increase the value of the aircraft.

It also would be desirable to provide an aircraft lavatory or other enclosure that can provide a more efficient use of airplane cabin space and provide for greater passenger comfort by providing an aft facing concave recess in a lavatory or enclosure wall that provides a greater distance from an upper, forward facing portion of a seat back, against which a passenger's head would typically rest, to the aft facing lavatory or enclosure wall than to a flat wall extending in a vertical plane as in the prior art, to make it possible to avoid having a passenger's head impact the aft facing lavatory or enclosure wall in a sudden aircraft deceleration, and allowing the distance required between the seat and the lavatory or enclosure to be made smaller, making space available for other purposes in the airplane.

It also would be desirable to provide a volume in the aft facing concave recess in the lavatory or enclosure wall for a protective cushion, such as an airbag, for example, in order to reduce a passenger's risk of head trauma resulting from the passenger's head contacting the aft facing lavatory or enclosure wall in a sudden deceleration. It also would be desirable for the volume to provide space for a video monitor in the aft facing concave recess in the lavatory or enclosure wall that does not inhibit passenger movement, and for a bassinet or infant bed for use during flight that does not obstruct passenger movement as much as bassinets or infant beds mounted on the flat walls extending in a vertical plane of the prior art. It also would be desirable to provide a cavity or recess at floor level in the aft facing lavatory or enclosure wall to provide a volume for foot clearance for passengers. The present invention meets these and other needs.

SUMMARY

Briefly, and in general terms, the present invention provides for an aircraft enclosure, such as a lavatory, an aircraft closet, or an aircraft galley, for example, that includes an aft facing concave wall recess that provides a greater distance from an upper, forward facing portion of a cabin structure. The cabin structure can be an aircraft passenger seat having an upper, forward facing seat back, and the greater distance between the aft facing concave wall recess avoids having a passenger's head impact the aft facing lavatory or enclosure wall in a sudden aircraft deceleration. The aft facing concave wall recess also provides space for mounting of a protective cushion, in order to reduce a passenger's risk of head trauma in a sudden deceleration, as well as other items, such as a video monitor, a bassinet or infant bed, without inhibiting passenger movement.

Accordingly, in one presently preferred aspect, the present invention provides for an enclosure, such as a lavatory, an aircraft closet, or an aircraft galley, for example, for a cabin of an aircraft including an aircraft enclosure for an aircraft cabin including a cabin structure such as a passenger seat, and having an upper aft portion and an upper, forward facing portion, such as for cushioning a passenger's head. The enclosure unit is mounted immediately forward of the aircraft cabin structure, and includes one or more walls having an aft facing wall portion that is taller than the aircraft cabin structure, and that has a surface defining a concave recess that is spaced apart from the upper, forward facing portion of the aircraft cabin structure.

In a presently preferred aspect, the cabin structure is an aircraft passenger seat that has a seat back movable from an upright position to a reclined position. In another presently preferred aspect, the concave recess includes a protective cushion. In another presently preferred aspect, the concave recess includes a video monitor. In another presently preferred aspect, the concave recess includes a bassinet. In another presently preferred aspect, the concave recess includes an infant bed. In another presently preferred aspect, the aft facing wall portion includes a recess adjacent to a floor of the aircraft cabin configured to provide foot clearance for a passenger.

These and other aspects and advantages of the invention will become apparent from the following detailed description and the accompanying drawings, which illustrate by way of example the features of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a prior art installation of a lavatory immediately aft of and adjacent to an aircraft passenger seat.

FIG. 2 is a schematic diagram of an installation of a lavatory according to a first embodiment of the present invention immediately aft of and adjacent to or abutting an aircraft cabin passenger seat.

FIG. 3 is a schematic diagram of an installation of a lavatory according to a second embodiment, showing aircraft cabin passenger seat backs in an upright position.

FIG. 4 is a schematic diagram of the installation of a lavatory according to a second embodiment similar to FIG. 3, showing aircraft cabin passenger seat backs in a reclined position.

DETAILED DESCRIPTION

Referring to the drawings, which are provided by way of example, and not by way of limitation, in a first embodiment illustrated in FIG. 2, the present invention provides for an enclosure 10, such as a lavatory for a cabin 12 of an aircraft (not shown), although the enclosure may also be an aircraft closet, or an aircraft galley, or another similar enclosed or structurally defined space, for example. The cabin includes an aircraft cabin structure 14, and the enclosure may be taller than the cabin structure. The cabin structure can include a passenger seat 16, for example, installed immediately forward of the enclosure and having an aft portion 18 with and exterior aft surface 20 that is substantially not flat in a vertical plane 22. The lavatory includes a lavatory stall unit 24, and having one or more walls 26 having a forward facing wall portion 28. The one or more walls define an interior lavatory space 30, and the forward facing wall portion is configured to be disposed immediately aft of and adjacent to or abutting the exterior aft surface of the aircraft cabin structure. The forward facing wall portion has a shape that is substantially not flat in the vertical plane, and preferably is shaped to include a recess 34 such that the forward facing wall portion substantially conforms to the shape of the exterior aft surface of the aircraft cabin structure, and when the aircraft cabin structure is a passenger seat, enabling the adjacent seat back 44 to move from an upright position 35, illustrated in FIG. 3, to a reclined position 37, illustrated in FIG. 4. In a presently preferred aspect, the forward facing wall portion of the lavatory stall unit is configured to accept loads from the passenger seat.

In another presently preferred aspect, the forward facing wall portion defines a secondary space 36 in the interior lavatory space in an area 38 forward of an aft-most portion 40 of the forward facing wall portion, and the forward facing wall portion includes a forward projection 42 configured to project over the aft portion of the adjacent passenger seat back 44 immediately forward of the lavatory stall unit. The secondary space can include an amenity stowage space 46 inside the lavatory stall unit in the area forward of the aft-most portion of the forward facing wall portion, and the secondary space can include design elements providing visual space, such as a visual perception of space, inside the lavatory in the area forward of an aft-most portion of the forward facing wall portion. A cavity or recess 48 may also be provided approximately at floor level in the forward facing lavatory or enclosure wall to provide a volume for attachment of a lower portion of the aircraft cabin structure, such as seat legs 47, for example, to an aircraft cabin floor 49.

Referring to FIGS. 3 and 4, in a second embodiment, the present invention also provides for an enclosure 110, such as a lavatory, for example, in a cabin 12 of an aircraft, although the enclosure may also be an aircraft closet, or an aircraft galley, or another similar enclosed or structurally defined space, for example. The cabin includes an aircraft cabin structure 114, such as a passenger seat 116, for example, installed immediately aft of the enclosure and having an upper aft portion 118, such as a seat back 144, for example, movable from an upright position 119, illustrated in FIG. 3, to a reclined position 121, illustrated in FIG. 4. The upper aft portion of the passenger seat typically includes an upper, forward facing portion 120, against which a passenger's head would typically rest.

The lavatory includes a lavatory stall unit 124 and is enclosed by one or more walls 126 having an aft facing wall portion 128. The one or more walls define an interior lavatory space 130, and the aft facing wall portion is configured to be disposed forward of and adjacent to the aircraft cabin structure, such as a passenger seat, as would typically occur aft of an aircraft doorway or cross aisle 131. The enclosure is typically taller than the cabin structure or passenger seat, and the aft facing wall portion preferably is shaped to include a concave recess 134, so that the aft facing wall portion is substantially not flat in the vertical plane, and the concave recess is preferably spaced apart a distance 133 from the upper, forward facing portion of the aircraft cabin structure, where a passenger's head would typically rest, to the aft facing wall portion of the lavatory or enclosure, sufficient to avoid having a passenger's head impact the aft facing lavatory or enclosure wall in a sudden aircraft deceleration, and this distance is preferably a greater distance from the upper, forward facing portion of the aircraft cabin structure to the aft facing lavatory or enclosure wall than with a flat wall 139 (shown in dotted lines in FIGS. 3 and 4) of the prior art. As a consequence, a distance 141 that is commonly required between a base 143 of the aircraft cabin structure or passenger seat and the lavatory or enclosure can be made smaller, making space available for other purposes in the airplane.

In another presently preferred aspect, the volume 145 in the aft facing concave recess in the aft facing wall portion is sufficient for the mounting of a protective or “delethalizing” cushion 151, such as an airbag, or an energy absorbing cushion, for example, to the aft facing concave recess in the aft facing wall portion, in order to reduce a passenger's risk of head trauma resulting from the passenger's head contacting the aft facing lavatory or enclosure wall in a sudden deceleration of the aircraft. The volume in the aft facing concave recess in the aft facing wall portion is also preferably sufficient for the mounting of a video monitor 152 in the aft facing concave recess in the lavatory or enclosure wall that does not inhibit passenger movement, as well as for the mounting of a bassinet or infant bed 153 that does not obstruct passenger movement as much as bassinets or infant beds mounted on the flat walls for use during flight and extending in a vertical plane of the prior art. In addition, at floor level or adjacent to the cabin floor 149, the aft facing wall portion may also include one or more cavities 154 configured to provide supplemental foot clearance for passengers.

It will be apparent from the foregoing that while particular forms of the invention have been illustrated and described, various modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims. 

1. (canceled)
 2. A lavatory unit for a cabin of an aircraft, comprising: an aft wall; and a forward wall comprising: an upper portion; a lower portion; a middle portion below the upper portion defining an upper recess aftward of at least a portion of the lower portion; a lower cavity proximate a bottom of the lower portion; wherein the upper recess is adapted to receive at least a portion of an exterior aft surface of a seat back of a seat immediately forward of the forward wall; wherein the lower cavity provides a volume aftward of at least a portion of the lower portion for receiving at least an aft-extending portion of a seat support of the seat.
 3. The lavatory unit of claim 2, wherein the forward wall is load-bearing.
 4. The lavatory unit of claim 3, wherein the forward wall is adapted to receive loads from the seat.
 5. The lavatory unit of claim 3, wherein the forward wall is adapted to receive loads from an adjacent structure exterior of the lavatory unit.
 6. The lavatory unit of claim 3, wherein the forward wall is adapted to receive loads from the seat and an adjacent structure exterior of the lavatory unit different from the seat.
 7. The lavatory unit of claim 2, wherein the seat back is upwardly and aftwardly inclined, and wherein a forward surface of the forward wall is shaped to substantially conform to the shape of the upwardly and aftwardly inclined seat back of the seat.
 8. The lavatory unit of claim 7, wherein an aft-facing surface of the lower portion is accessible from the interior.
 9. The lavatory unit of claim 7, wherein an aft-facing surface of the middle portion is accessible from the interior.
 10. The lavatory unit of claim 7, wherein at least an aft-facing surface of the upper portion, an aft-facing surface of the middle portion, and an aft-facing surface of the lower portion of the forward wall are accessible from an interior of the lavatory unit.
 11. The lavatory unit of claim 2, wherein the upper recess is adapted to receive at least a portion of the exterior aft surface of the seat back when the seat back is in an upright and not a reclined position.
 12. The lavatory unit of claim 2, wherein an aft-facing surface of the upper portion defines an interior secondary space aftward of an aft-facing surface of the upper portion, and wherein the secondary space is accessible from the exterior of the lavatory unit.
 13. A lavatory unit for a cabin of an aircraft, comprising: a plurality of walls comprising a forward wall portion, the forward wall portion comprising: an upper portion; a lower portion; a middle portion below the upper portion defining an upper recess aftward of at least one of a portion of the lower portion and a portion of the upper portion; a lower cavity proximate a bottom of the lower portion; wherein the upper recess is adapted to receive at least a portion of the exterior aft surface of a seat back of a seat immediately forward of the forward wall portion; wherein the lower cavity provides a volume aftward of at least a portion of the lower portion for receiving at least an aft-extending portion of a seat support of the seat.
 14. The lavatory unit of claim 13, wherein the forward wall portion is load-bearing.
 15. The lavatory unit of claim 14, wherein the forward wall portion is adapted to receive loads from the seat.
 16. The lavatory unit of claim 14, wherein the forward wall portion is adapted to receive loads from an adjacent structure exterior of the lavatory unit.
 17. The lavatory unit of claim 13, wherein an aft-facing surface of the lower portion is accessible from the interior.
 18. The lavatory unit of claim 13, wherein an aft-facing surface of the middle portion is accessible from the interior.
 19. The lavatory unit of claim 13, wherein the upper recess is adapted to receive at least a portion of the exterior aft surface of the seat back when the seat back is in an upright and not a reclined position.
 20. A lavatory unit for a cabin of an aircraft, comprising: an aft wall; and a forward wall comprising: an upper portion; a lower portion; a middle portion below the upper portion defining an upper recess aftward of at least a portion of the lower portion and at least a portion of the upper portion; a lower cavity proximate a bottom of the lower portion; wherein the upper recess is adapted to receive at least a portion of the exterior aft surface of a seat back of a seat immediately forward of the forward wall; wherein the lower cavity provides a volume aftward of at least a portion of the lower portion, the lower cavity configured to receive at least an aft-extending portion of a seat support of the seat.
 21. The lavatory unit of claim 20, wherein the forward wall is adapted to receive loads from the seat and an adjacent structure exterior of the lavatory unit different from the seat.
 22. The lavatory unit of claim 20, wherein a forward surface of the forward wall is shaped to substantially conform to the shape of the upwardly and aftwardly inclined seat back of the seat.
 23. The lavatory unit of claim 20, wherein at least an aft-facing surface of the upper portion, an aft-facing surface of the middle portion, and an aft-facing surface of the lower portion of the forward wall are accessible from an interior of the lavatory unit.
 24. The lavatory unit of claim 20, wherein the upper recess is adapted to receive at least a portion of the exterior aft surface of the seat back when the seat back is in an upright and not a reclined position. 